Case - fixed assets solution for ZF auto parts industry
July 31, 2020
Policy: Notice on strengthening the management of fixed assets of administrative institutions
September 24, 20201、 Company profile
The client of this project is Shanghai TOP Numerical Control Technology Co., Ltd., which takes numerical control technology, precision transmission technology and advanced process technology with independent intellectual property rights as its core competitiveness; Take high-end CNC machine tools and major manufacturing equipment widely used in the aerospace field as products, and gradually form a well-known innovative enterprise of domestic high-end CNC equipment.
2、 Core pain points and needs
The core pain point of TOPNC material management is how to get through the processes of suppliers, warehouses and production lines, and make the management process standardized and electronic. At the same time, improve the turnover efficiency of warehouse materials. On this basis, the aerospace manufacturing digital chemical plant is established.
long
The industrial chain of high-end machine tool manufacturing is extremely long
This leads to the problem of supply chain data penetration
This leads to the problem of supply chain data penetration
many
There are many kinds and quantities of materials in the warehouse
There are more than 100000 pieces and more than 100 types
There are more than 100000 pieces and more than 100 types
expensive
High cost of high-end precision parts
Long manufacturing cycle of high-end precision parts
Long manufacturing cycle of high-end precision parts
slow
The large quantity of materials involves the long supply chain, resulting in a large amount of data
The original data entry method leads to slow work
The original data entry method leads to slow work
3、 Scheme & Implementation
In order to solve the above pain points, Shanghai LianWu launched prodog material digital management system for the digital management of Tuopu aerospace manufacturing materials:
Whole process control of production material supply chain
- Conduct QR code management for production materials
- Purchasing, supplier, warehouse, quality inspection, production and other departments and roles all update and manage data on one platform
- The comprehensive information update and data summary display of materials are carried out through multiple interfaces of one platform, making the material control more transparent and efficient
Print location code & material code
- The printed material label has visual information and QR code
- Attach a material label to each material
- Label the material from assembly to loading
Paste location code & material code
- There are visual information and bar code on the printed location label
- Install a location label for each location
- This label indicates the material location information
Comprehensive supply chain management and control
- The system covers all departments involved in materials such as supplier, warehouse, purchase, quality inspection, project and production
- Suppliers use the supply chain wechat official account for order confirmation, node design, result entry and shipment management
- The warehouse and quality inspection department use prodog app to scan and register the materials
- The project and production departments use the web side to control the data of materials and collect materials
- All authorized parties can easily view the location information of the whole life cycle of production materials through nails or web pages
4、 Realized income
Shorten picking time: 35% on average
Reduce data entry time: 50% on average
Reduce the operation process: an average reduction of 60%
Reduce paperwork: an average reduction of 70%
Eliminate waste of written work: an average reduction of 80%
Improve query speed: an average increase of 200%
Digital control: all materials are managed in digital form
5、 Relevant cases
July 24, 2020
The Metrology Institute has a large number of measurement tools (thermocouples, sensors, thermometers, standard blocks, measurement and measurement equipment, etc.) and various equipment around the measurement process. The core pain point is: how to conduct fast and accurate batch data collection and behavior analysis for measurement related materials. In particular, on-site management needs to ensure the real-time monitoring and notification.
2023年12月21日
Propass product is an integrated product launched by Shanghai Leanwo Information Technology Co., Ltd. for material digital management, which has a variety of material management functions to support the whole life cycle management of materials to the greatest extent.
Propass is an integrated device, suitable for indoor RFID access and in-place information management, which can quickly read and record large quantities of RFID tags. It effectively ensures the efficiency and continuity of the flow of large quantities of goods. The equipment has the ability of independent operation and networking, and can automatically judge the entry and exit, face recognition collection and return, automatic warehousing, asset tracking, etc.
August 7, 2020
The client of this project is Shanghai Tuopu Numerical Control Technology Co., Ltd., which takes numerical control technology, precision transmission technology and advanced process technology with independent intellectual property rights as its core competitiveness; Take high-end CNC machine tools and major manufacturing equipment widely used in the aerospace field as products, and gradually form a well-known innovative enterprise of domestic high-end CNC equipment.
July 18, 2020
Wuxi apptec has a large number of pharmaceutical instruments (Petri dishes, test tubes, chromatographic columns, etc.) and various auxiliary materials around the pharmaceutical process. Its materials have the following characteristics: the core pain point of laboratory material management is how to quickly and accurately collect data and analyze behavior of pharmaceutical materials.
July 18, 2020
Riyue semiconductor mainly produces PCB boards and other semiconductor related products. In the production process, the customer proposed the need to track the quality of single-chip products, so it is necessary to give each PCB a globally unique mark, and automatically scan the code and report work at the upper and lower material ports of the production line. Shanghai Leanwo provides a perfect digital material tracking solution for the specific needs of sun and moon, combined with the ability of its own prodog system.
